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Refurbished IWKA line including the fabrication of robotic feeding cells

Realized by :
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Complete turnkey solution for the automation of a IWKA tube filling line. The scope of work included the adaptation of IWK TZ101, the conversion of a plastic tube filling machine for metal tubes, the design and fabrication of : a leaflet feeder, RS-AF100 system with a re-circulating mk conveyor including a vision system for pick & place integrated into the ABB IRB robot controller, RS-AF50 comb dfeeder system with an indextion wheel controlled by a Allen Bradley servo-motor. The programming of the cartoner was made with ELAU and the line with Allen Bradley technology. PCM added a coding and inspection system. Relocation, transportation (custom papers), installation, start-up & training was provided as well as all the required docuementation (Pin&ID, grafcet, electrical schematics, operating manuals, set-up sheets, change parts and spare parts list.

Realization specifications

Realization details
Scope of project
$ 1M - $ 3M
Year of realization
2015
Number of similar projects completed
1
Target product
Plastic bottles
Plastic tubes
Metal tubes
Leaflet
Comb
Industries
Industries
Packaging
Application
Applications used
Assembly Automation Design / specifications Manufacturing engineering Mechanical engineering installation / start-up Control panel Pneumatic Project planning Machine Safety Turnkey systems Robotics International projects
Technologies
Technologies used
Sensors Optic Pneumatics Machine safety Industrial Programming Moteur et motion Semiconductors PLC Automation Robotics
Brands
Brands
Allen-Bradley Elo Touchsystems ABB Festo SMC Baldor Banner Engineering Bosch-Rexroth Cognex Eaton Corporation Hewlett-Packard Advantech Harting Hoffman Keyence Klockner-Moeller Pilz Mettler Toledo Mitsubishi Omron Electronics Parker Rittal Sick Rockwell Automation Rockwell Software WAGO Weidmuller
Locations
Country
Mexique