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Refurbished IWKA line including the fabrication of robotic feeding cells

Realized by :
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Complete turnkey solution for the automation of a IWKA tube filling line. The scope of work included the adaptation of IWK TZ101, the conversion of a plastic tube filling machine for metal tubes, the design and fabrication of : a leaflet feeder, RS-AF100 system with a re-circulating mk conveyor including a vision system for pick & place integrated into the ABB IRB robot controller, RS-AF50 comb dfeeder system with an indextion wheel controlled by a Allen Bradley servo-motor. The programming of the cartoner was made with ELAU and the line with Allen Bradley technology. PCM added a coding and inspection system. Relocation, transportation (custom papers), installation, start-up & training was provided as well as all the required docuementation (Pin&ID, grafcet, electrical schematics, operating manuals, set-up sheets, change parts and spare parts list.

Realization specifications

Realization details
Scope of project
$ 1M - $ 3M
Year of realization
2015
Number of similar projects completed
1
Target product
Plastic bottles
Plastic tubes
Metal tubes
Leaflet
Comb
Industries
Industries
Packaging
Application
Applications used
Assembly Automation Design / specifications Manufacturing engineering Mechanical engineering installation / start-up Control panel Pneumatic Project planning Machine Safety Turnkey systems Robotics International projects
Technologies
Technologies used
Sensors Optic Pneumatics Machine safety Industrial Programming Semiconductors PLC Automation Robotics
Brands
Brands
Allen-Bradley Elo Touchsystems ABB Festo SMC Baldor Banner Engineering Bosch-Rexroth Cognex Eaton Corporation Hewlett-Packard Advantech Harting Hoffman Keyence Klockner-Moeller Pilz Mettler Toledo Mitsubishi Omron Electronics Parker Rittal Sick Rockwell Automation Rockwell Software WAGO Weidmuller
Locations
Country
Mexico